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Hard ferrite (ceramic)
magnets were developed in the 1960's as a low cost
alternative to metallic magnets. Even though they
exhibit low energy (compared with other permanent magnet
materials) and are relatively brittle and hard, ferrite
magnets have won wide acceptance due to their good
resistance to demagnetization, excellent corrosion
resistance and low price per pound. In fact, measured by
weight, ferrite represents more than 75 percent of the
world magnet consumption. It is the first choice for
most types of DC motors, magnetic separators, magnetic
resonance imaging and automotive sensors.
GENERAL CHARACTERISTICS
Hard ferrite magnets are manufactured to rigid magnetic
and physical standards which normally exceed Magnetic
Materials Producers Association (MMPA) standards.
The chemical composition is SrO-6(Fe2O3),
strontium hexaferrite. The raw materials used to produce
ferrite magnets are strontium carbonate and iron oxide
both of which are readily available and low in cost. As
a result, the use of ferrite magnets in most
applications is more economical than other materials.
Ferrite magnets are formed by compaction in dedicated,
multi-cavity dies followed by sintering in high
temperature furnaces. This produces a hard, brittle part
that requires diamond wheels for grinding to close
tolerances. While physically quite strong, these magnets
should not be considered a structural member in an
assembly. And like most ceramics, they are brittle and
should be handled so as to avoid chipping and cracking.
TEMPERATURE
EFFECTS
Temperature variation can result in both reversible and
irreversible changes in magnetization. A reversible
change occurs at the rate of approximately -0.2% per
degree centigrade. That is, as temperature rises above
ambient, induction (Br) will decrease. Coercivity, a
measure of resistance to demagnetization, changes at a
rate of about 0.27% per degree centigrade. As
temperature rises, a ferrite magnet will increase in
coercivity!
Irreversible changes can result from exposure to very
low temperatures, and the magnetic quality is restored
only by re-magnetization. Irreversible changes can be
avoided by providing an adequate permanence coefficient.
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